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SIZE GUIDE

Get the right fit for your mission. Measure carefully — your gear should be precisely sized for maximum performance.

Plate Carriers

Plate carrier sizing is determined by your plate size. Measure from your sternal notch (collarbone dip) to 1–2 inches above your belt line for height, and nipple to nipple for width. Reference the chart below for standard plate dimensions.

SizePlate DimensionsSuggested HeightSuggested Chest
Small8.75" × 11.75"5'2" – 5'6"32" – 36"
Medium9.5" × 12.5"5'6" – 5'10"36" – 40"
Large10.25" × 13.25"5'10" – 6'2"40" – 44"
X-Large11" × 14"6'2" – 6'5"44" – 48"

Belt Systems

Measure your waist over your uniform or gear at the point where you intend to wear the belt. For outer belt sizing, order the same size as your inner belt.

SizeWaist MeasurementInner BeltOuter Belt
Small28" – 30"28"26"
Medium32" – 34"32"30"
Large36" – 38"36"34"
X-Large40" – 42"40"38"
XX-Large44" – 46"44"42"

Tactical Packs

Pack sizing is based on torso length and mission requirements. Measure from the C7 vertebra (bony bump at the base of your neck) to your iliac crest (hip bone top).

Pack TypeTorso LengthCapacityBest For
Hydration Pack14" – 18"10–15LShort-duration / recce
Assault Pack16" – 19"20–30LDay operations / patrol
3-Day Pack17" – 20"35–50LExtended operations
Cargo Pack18" – 22"55–70L+Sustainment / heavy load

Pouches & Accessories

Molleon pouches use standard MOLLE/PALS spacing and fit any platform with compatible webbing. No specific sizing required — choose by intended use and configuration.

TypeMOLLE ColumnsMOLLE RowsTypical Use
Slim Single12Radio / TQ / admin
Standard Double22Magazine / multi-purpose
Utility / GP33Medical / sustainment
Panel / Map4+3+Maps / docs / breaching

Disclaimer: These measurements are guidelines only. Individual fit may vary based on body type, gear configuration, and personal preference. If you are between sizes, we recommend sizing up for comfort and layer compatibility. Contact us at info@molleon.com if you need assistance.